Direct factory OEM/ODM configurations engineered to comply with DRAP standards, European CE directives, and rigorous international pressure-mapping criteria. Designed for durability under intensive hospital cycling.
Therapy Level: Stage I-II Prophylaxis
Cycle Time: 10–12 min Alternating Inflation
Material: Medical Grade Non-Toxic PVC (0.35mm)
Pump Rating: Ultra-Quiet ≤25dB, 220V/50Hz
Safety Standard: BS 7177 Crib 5 / CFR 1633
Core Structure: Independent Encased Pocket Coils
Encapsulation: Dual-Layer Fiber Fire Retardant
Target: Executive Suites & Military Polyclinics
Dynamic Matrix: 130 Pre-Programmed Air Cells
Weight Capacity: 135 kg Continuous Static Load
Sealing: High-Frequency Micro-Welded Seams
Application: HDU & General Inpatient Wards
Foam Density: 45 kg/m³ Visco-Elastic Top Layer
Support Layer: Heat-Tempered Steel Spring Grid
Fire Barrier: Certified Flame-Retardant Barrier
Packaging: Roll-Compressed Vacuum Packing
Firmness Curve: Adjustable Dial 40–100 mmHg
Tubing: Heavy-Duty Kink-Resistant Medical Silicone
Flaps: Extension End Flaps for Secure Bed Anchoring
Utility: Post-Operative Home & Clinical Care
Zoning: Ergonomic 5-Zone Spinal Alignment Grid
Ventilation: High-Permeability Aerated Foam Walls
Cover: Anti-Microbial Silver-Ion Quilted Jacquard
Delivery: High-Yield Flat Box Shipping
Core Foam: 32–38 kg/m³ Medical Polyurethane Core
Outer Cover: Waterproof Bi-Elastic TPU Anti-Bacterial
Articulation: Deep Profiled Cuts for Gatch Profiling
Certification: ISO 13485 & CE Medical Device
Spring Unit: 2.4mm High-Tensile Carbon Steel Wire
Edge Support: Reinforced Perimeter Foam Encasing
Sanitation: Bleach-Cleanable, Liquid Impervious Cover
Application: Institutional Dormitories & Field Clinics
Healthcare infrastructure across Sindh, Punjab, Khyber Pakhtunkhwa, and Balochistan requires distinct clinical mattress configurations due to high patient turnover, subtropical ambient humidity, and diverse institutional budgets.
Institutions such as Mayo Hospital Lahore, Jinnah Postgraduate Medical Centre (JPMC) Karachi, and Pakistan Institute of Medical Sciences (PIMS) Islamabad experience extreme bed occupancy rates. Our flat medical foam mattresses featuring 35 kg/m³ high-density polyurethane cores and RF-welded waterproof covers withstand non-stop disinfectant washdowns and continuous articulation on 2-function and 3-function manual beds without core bottoming-out.
ICUs in public and private medical centres require active tissue offloading for ventilated, comatose, or immobilized post-surgical patients. Our SUNCARE dynamic alternating pressure bubble and tubular air systems maintain interface capillary pressures below 32 mmHg. The low-air-loss micro-ventilation architecture actively prevents skin maceration during high-heat monsoon periods in southern Pakistan.
Premier healthcare organizations like The Aga Khan University Hospital, Shifa International, and Shaukat Khanum Memorial Hospital demand premium patient ergonomics and anti-microbial biosecurity. Our 5-zone orthopedic hybrid mattresses utilize encased pocket springs and pressure-relieving visco-elastic foam topped with breathable, silver-ion treated fabric to ensure superior clinical recovery and luxury aesthetics.
Combined Military Hospitals (CMH) and Armed Forces Institute of Rehabilitation Medicine (AFIRM) facilities mandate rigorous physical specifications. Our fire-retardant hybrid and orthopedic modular mattresses provide heavy-duty bariatric load capacities up to 250 kg, integrated perimeter side-wall stabilizers to facilitate safe patient transfers, and full compatibility with electric low-bed systems.
Navigating DRAP regulatory compliance, tender procurement frameworks (PPRA), foreign exchange management, and infectious disease containment strategies.
The Drug Regulatory Authority of Pakistan (DRAP) has intensified enforcement under the Medical Devices Rules 2017. Medical bed mattresses classified as Class A or Class B devices now require verified ISO 13485:2016 quality management systems, CE Conformity Declarations, and biocompatibility verification (ISO 10993). Our manufacturing lines offer turnkey export documentation, allowing Pakistani importers and licensed distributors to expedite institutional registration and customs clearance at Port Qasim and Karachi Port.
Ambient temperatures in upper Sindh and central Punjab frequently exceed 45°C with high relative humidity, multiplying the risk of hospital-acquired pressure injuries (HAPIs) and bacterial colonization. Modern procurement guidelines in Pakistani teaching institutions increasingly stipulate bi-elastic, vapor-permeable polyurethane covers treated with antibacterial and antifungal compounds (AATCC 100/147) that remain impervious to chlorine bleach disinfectants up to 10,000 ppm.
With volatile maritime container freight and currency fluctuations, hospital procurement departments prioritize space-efficient roll-packed (mattress-in-a-box) and vacuum-compressed configurations. Utilizing multi-axis hydraulic compression, our export facility increases 40ft HQ container loading capacity by over 280%, drastically reducing freight cost per unit when shipping to Karachi or utilizing overland China-Pakistan Economic Corridor (CPEC) logistics routes into northern distribution hubs.
Compare core architectures, pressure distribution performance, flame retardancy certifications, and clinical indications for hospital procurement tenders.
| Product Model Series | Core Architecture | Pressure Ulcer Stage | Cover Specification | Fire Retardancy | Safe Working Load | DRAP Class |
|---|---|---|---|---|---|---|
| SUNCARE Dynamic Air Bubble | 130 PVC Interlocking Air Cells | Stage I – II | Medical PVC (Antimicrobial) | CA 117 Standard | 135 kg | Class B Active |
| CE ISO Flat Medical Foam | 35 kg/m³ Virgin Polyurethane | Prophylaxis | Bi-Elastic Waterproof TPU / PU | BS 7177 Crib 5 Option | 180 kg | Class A Non-Invasive |
| 5-Zone Orthopedic Hybrid | Pocket Springs + 45D Visco Foam | Stage I Support | Silver-Ion Quilted Flame Barrier | BS 7177 / 16 CFR 1633 | 220 kg | Class A Non-Invasive |
| Fireproof Fiber Hybrid 12" | Reinforced Pocket Coil + Foam | VIP Recovery | FR Fiber + Heavy Knit Jacquard | BS 6807 Crib 5 / CA 117 | 250 kg | Class A Non-Invasive |
| Heavy-Duty Bonnel Medical | 2.4mm High-Tensile Steel Wire | General Ward | Wipeable Reinforced Vinyl / PU | TB 129 Compliant | 200 kg | Class A Non-Invasive |
Operating under the global umbrella of the Hoffmann Family of Companies, our production facilities combine North American clinical engineering protocols with large-scale OEM efficiency.
With an engineering legacy rooted in specialized medical bed and support surface innovation since 1989, we provide complete custom manufacturing solutions for public health boards, tender contractors, and brand distributors across Pakistan. From custom-dimensioned mattresses matching local gatch profiling beds to multi-language Urdu/English compliance labels and branded silk-screened outer covers, our factory delivers end-to-end support.
Every batch undergoes rigorous quality assurance testing, including ASTM dynamic fatigue load tests, hydrostatic water ingress tests, and microbiological resistance validation.
Essential operational, regulatory, and logistics details for sourcing custom medical mattresses into Karachi, Lahore, Islamabad, and nationwide distribution points.
Our products are manufactured in ISO 13485:2016 certified facilities and possess valid CE Certificates of Conformity and Free Sale Certificates (FSC). We provide complete technical documentation packages—including material safety datasheets (MSDS), biocompatibility testing (ISO 10993), electrical safety certificates (IEC 60601-1 for dynamic air pumps), and sample evaluation units—required by the Drug Regulatory Authority of Pakistan (DRAP) for commercial import licensing (Form 7) and institutional tenders.
Static medical foam and hybrid spring mattresses are typically cleared under HS Code 9404.21.00 (Mattresses of cellular rubber or plastics) or 9404.29.00. Dynamic alternating air pressure mattresses featuring electrical compression pumps are classified under HS Code 9019.10.00 (Mechano-therapy appliances; massage apparatus; psychological aptitude-testing apparatus) or 9404.30.00. We verify exact invoice line-item classifications to ensure streamlined duty clearance via Pakistan Single Window (PSW).
Yes. While standard international hospital bed dimensions are 2000 mm x 900 mm (approx. 78" x 36"), many public teaching hospitals in Punjab and Sindh utilize localized manual bed designs measuring 1980 mm x 914 mm or specialized bariatric frames. We engineer tailored CNC foam profiling cuts, specific hinge locations for backrest and knee-break articulations, and custom core thickness profiles (from 10 cm to 18 cm) based on your hospital bed technical drawings.
We regularly execute shipments under confirmed, irrevocable Letters of Credit (LC at Sight) compliant with State Bank of Pakistan (SBP) foreign exchange regulations, as well as telegraphic transfers (T/T). Standard commercial terms include FOB Shanghai/Ningbo, CIF Karachi Port, or CFR Port Qasim. We also handle full pre-shipment inspection (PSI) arrangements with international verification agencies like SGS or Bureau Veritas upon request.
Our medical covers utilize multi-directional stretch, thermoplastic polyurethane (TPU) coated polyamide fabrics. These covers are 100% waterproof, viral-barrier certified, and resistant to fungal degradation (ASTM G21). They withstand hospital-grade chemical disinfectants, including 0.5% sodium hypochlorite (5,000 ppm chlorine solution), 70% isopropyl alcohol, quaternary ammonium compounds, and hydrogen peroxide vapor decontamination without delamination or cracking.
For standard production configurations with private label branding (custom silk-screened logos and branded shipping cartons), our MOQ is 50 to 100 units depending on the model. Fully bespoke foam mold designs or specialized dynamic pump tooling typically require an initial batch of 200 units. Pre-production validation samples are dispatched via DHL/FedEx within 7 to 10 working days for hospital board technical evaluation.